{"id":7018,"date":"2026-05-29T07:46:02","date_gmt":"2026-05-29T07:46:02","guid":{"rendered":"https:\/\/www.leadintelligent.com\/en\/?p=7018"},"modified":"2026-06-18T05:57:15","modified_gmt":"2026-06-18T05:57:15","slug":"lead-delivers-next-generation-bc-stringer-solution","status":"publish","type":"post","link":"https:\/\/www.leadintelligent.com\/en\/lead-delivers-next-generation-bc-stringer-solution\/","title":{"rendered":"LEAD Delivers Next-Generation BC Stringer Solution"},"content":{"rendered":"<p><span data-font-family=\"default\">Recently, Lead Intelligent Equipment (hereafter referred to as LEAD), a global leader in intelligent manufacturing solutions for the new energy industry, announced the successful delivery of its self-developed next-generation BC stringer to a leading global solar cell manufacturer.<\/span><\/p>\n<p><span data-font-family=\"default\">The equipment will be deployed on the customer&#8217;s pilot production line for full-screen BC modules, marking another significant recognition of LEAD&#8217;s capabilities in BC module manufacturing equipment by a top-tier industry player. Through its commitment to advanced manufacturing, LEAD is accelerating the commercialization of full-screen BC technology and working closely with customers to unlock new opportunities in the high-efficiency photovoltaic market, laying a solid foundation for deeper strategic cooperation.<\/span><\/p>\n<div id=\"ez-toc-container\" class=\"ez-toc-v2_0_67_1 counter-hierarchy ez-toc-counter ez-toc-grey ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<p class=\"ez-toc-title \" >Table of Contents<\/p>\n<span class=\"ez-toc-title-toggle\"><a href=\"#\" class=\"ez-toc-pull-right ez-toc-btn ez-toc-btn-xs ez-toc-btn-default ez-toc-toggle\" aria-label=\"Toggle Table of Content\"><span class=\"ez-toc-js-icon-con\"><span class=\"\"><span class=\"eztoc-hide\" style=\"display:none;\">Toggle<\/span><span class=\"ez-toc-icon-toggle-span\"><svg style=\"fill: #999;color:#999\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" class=\"list-377408\" width=\"20px\" height=\"20px\" viewBox=\"0 0 24 24\" fill=\"none\"><path d=\"M6 6H4v2h2V6zm14 0H8v2h12V6zM4 11h2v2H4v-2zm16 0H8v2h12v-2zM4 16h2v2H4v-2zm16 0H8v2h12v-2z\" fill=\"currentColor\"><\/path><\/svg><svg style=\"fill: #999;color:#999\" class=\"arrow-unsorted-368013\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"10px\" height=\"10px\" viewBox=\"0 0 24 24\" version=\"1.2\" baseProfile=\"tiny\"><path d=\"M18.2 9.3l-6.2-6.3-6.2 6.3c-.2.2-.3.4-.3.7s.1.5.3.7c.2.2.4.3.7.3h11c.3 0 .5-.1.7-.3.2-.2.3-.5.3-.7s-.1-.5-.3-.7zM5.8 14.7l6.2 6.3 6.2-6.3c.2-.2.3-.5.3-.7s-.1-.5-.3-.7c-.2-.2-.4-.3-.7-.3h-11c-.3 0-.5.1-.7.3-.2.2-.3.5-.3.7s.1.5.3.7z\"\/><\/svg><\/span><\/span><\/span><\/a><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1 ' ><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"https:\/\/www.leadintelligent.com\/en\/lead-delivers-next-generation-bc-stringer-solution\/#Market_Demand_Drives_Technological_Innovation\" title=\"Market Demand Drives Technological Innovation\">Market Demand Drives Technological Innovation<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"https:\/\/www.leadintelligent.com\/en\/lead-delivers-next-generation-bc-stringer-solution\/#BC_Modules_Enter_the_Full-Screen_Era\" title=\"BC Modules Enter the Full-Screen Era\">BC Modules Enter the Full-Screen Era<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-3\" href=\"https:\/\/www.leadintelligent.com\/en\/lead-delivers-next-generation-bc-stringer-solution\/#Advanced_Equipment_Enabling_Mass_Production\" title=\"Advanced Equipment Enabling Mass Production\">Advanced Equipment Enabling Mass Production<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-4\" href=\"https:\/\/www.leadintelligent.com\/en\/lead-delivers-next-generation-bc-stringer-solution\/#Five_Key_Advantages_Redefining_Process_Standards\" title=\"Five Key Advantages Redefining Process Standards\">Five Key Advantages Redefining Process Standards<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-5\" href=\"https:\/\/www.leadintelligent.com\/en\/lead-delivers-next-generation-bc-stringer-solution\/#Breakthrough_Performance_Metrics\" title=\"Breakthrough Performance Metrics\">Breakthrough Performance Metrics<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-6\" href=\"https:\/\/www.leadintelligent.com\/en\/lead-delivers-next-generation-bc-stringer-solution\/#Setting_a_New_Benchmark_for_Mass_Production\" title=\"Setting a New Benchmark for Mass Production\">Setting a New Benchmark for Mass Production<\/a><\/li><\/ul><\/nav><\/div>\n<h3><span class=\"ez-toc-section\" id=\"Market_Demand_Drives_Technological_Innovation\"><\/span><b><span data-font-family=\"default\">Market Demand Drives Technological Innovation<\/span><\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<h3><span class=\"ez-toc-section\" id=\"BC_Modules_Enter_the_Full-Screen_Era\"><\/span><b><span data-font-family=\"default\">BC Modules Enter the Full-Screen Era<\/span><\/b><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p><span data-font-family=\"default\">As the photovoltaic industry steadily transitions from rapid capacity expansion to high-quality development, competition is shifting from a price-driven model to one centered on value creation. High power output, superior aesthetics, enhanced reliability, and lower energy losses have emerged as key market requirements.<\/span><\/p>\n<p><span data-font-family=\"default\">Against this backdrop, full-screen BC modules have become one of the industry&#8217;s most promising technology pathways. Featuring an all-black, busbar-free appearance and a completely unobstructed front surface, they align closely with evolving market expectations for both performance and design.<\/span><\/p>\n<p><span data-font-family=\"default\">Compared with conventional modules, full-screen BC modules offer several distinct advantages. By relocating all electrodes to the rear side and concealing interconnection structures, the design eliminates front-side shading losses and maximizes light-receiving area, delivering an efficiency improvement of approximately 0.5% to 1%.<\/span><\/p>\n<p><span data-font-family=\"default\">In addition, full-screen BC modules demonstrate superior low-light performance and shading tolerance. They can maintain higher energy yields under challenging conditions such as dawn and dusk, overcast weather, mountainous terrain, and offshore installations. From an application perspective, their seamless all-black design makes them particularly well suited for residential rooftops, commercial and industrial buildings, and Building-Integrated Photovoltaics (BIPV) projects. Under the same installation area, they can generate more electricity than conventional TOPCon modules.<\/span><\/p>\n<p><span data-font-family=\"default\">Recognizing the strong market potential and technical advantages of full-screen BC technology, the leading global solar cell manufacturer involved in this project strategically entered the segment by leveraging its own technological strengths. Through the construction of a dedicated pilot line, the company aims to complete technology validation and production ramp-up, further reinforcing its leadership position in the global solar market.<\/span><\/p>\n<p><span data-font-family=\"default\">With cumulative shipments exceeding 30 GW in BC stringing equipment and extensive process expertise, LEAD has become a key equipment supplier supporting the customer&#8217;s full-screen BC capacity expansion strategy. The newly delivered BC stringer will provide comprehensive technical support for both pilot-line development and future large-scale mass production.<\/span><\/p>\n<h3><span class=\"ez-toc-section\" id=\"Advanced_Equipment_Enabling_Mass_Production\"><\/span><span data-font-family=\"default\">Advanced Equipment Enabling Mass Production<\/span><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<h3><span class=\"ez-toc-section\" id=\"Five_Key_Advantages_Redefining_Process_Standards\"><\/span><span data-font-family=\"default\">Five Key Advantages Redefining Process Standards<\/span><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p><span data-font-family=\"default\">The newly delivered BC stringer developed by LEAD is a high-precision interconnection solution specifically designed for back-contact solar cells with no front-side busbars. Integrating six core process modules\u2014including automatic loading, rear-side alignment, rear-side interconnection, stress-free soldering, string inspection, and orderly unloading\u2014the equipment is engineered to meet the mass-production requirements of full-screen BC modules characterized by zero front-side shading, premium aesthetics, high power output, and low energy loss.<\/span><\/p>\n<p><span data-font-family=\"default\">Its five key advantages are setting new benchmarks for BC module manufacturing:<\/span><\/p>\n<h4><span data-font-family=\"default\">Maximized Active Area Utilization<\/span><\/h4>\n<p><span data-font-family=\"default\">Through the precise arrangement of busbars and interconnection ribbons, the system enables concealed busbar integration, maximizing module active-area utilization while enhancing overall appearance. At the same time, it effectively mitigates the risk of microcracks during the lamination process, contributing to higher module power output and improved long-term reliability.<\/span><\/p>\n<h4><span data-font-family=\"default\">Enhanced Energy Generation Efficiency<\/span><\/h4>\n<p><span data-font-family=\"default\">Combining virtual-coordinate positioning, center-gripping technology, and high-precision visual alignment, the equipment enables accurate negative-gap cell stringing. This increases module power density and unlocks greater energy-generation potential.<\/span><\/p>\n<h4><span data-font-family=\"default\">Optimized for the Thin-Wafer Trend<\/span><\/h4>\n<p><span data-font-family=\"default\">LEAD&#8217;s proprietary low-temperature lamination welding process effectively eliminates cell warpage caused by thermal stress, maintaining a cell breakage rate below 0.1%. The solution is ideally suited for ultra-thin BC cells and aligns with the industry&#8217;s ongoing transition toward thinner wafer technologies.<\/span><\/p>\n<h4><span data-font-family=\"default\">Reliable and Cost-Effective Manufacturing Solution<\/span><\/h4>\n<p><span data-font-family=\"default\">The equipment is fully compatible with XBC and 0BB (Zero Busbar) architectures, significantly reducing the consumption of silver paste, solder paste, and other consumables. Supported by low-temperature alloy soldering technology, it delivers enhanced process compatibility and reliability, providing a mature manufacturing solution for next-generation XBC + 0BB applications.<\/span><\/p>\n<h4><span data-font-family=\"default\">Flexible Compatibility Across Multiple Processes<\/span><\/h4>\n<p><span data-font-family=\"default\">The system supports both low-temperature adhesive-lamination alloy interconnection and conventional high-temperature soldering processes. Manufacturers can switch flexibly between process modes according to production requirements, enabling diverse production and R&D scenarios while enhancing overall manufacturing flexibility.<\/span><\/p>\n<h3><span class=\"ez-toc-section\" id=\"Breakthrough_Performance_Metrics\"><\/span><span data-font-family=\"default\">Breakthrough Performance Metrics<\/span><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<h3><span class=\"ez-toc-section\" id=\"Setting_a_New_Benchmark_for_Mass_Production\"><\/span><span data-font-family=\"default\">Setting a New Benchmark for Mass Production<\/span><span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p><span data-font-family=\"default\">In terms of technical performance, LEAD&#8217;s next-generation BC stringer achieves major breakthroughs across three critical indicators:<\/span><\/p>\n<h4><span data-font-family=\"default\">Broad Compatibility<\/span><\/h4>\n<p><span data-font-family=\"default\">The equipment supports full-size solar cells ranging from 182 \u00d7 182 mm to 230 \u00d7 230 mm and accommodates 5BB to 50BB cell designs, providing exceptional flexibility for different cell technologies and production requirements.<\/span><\/p>\n<h4><span data-font-family=\"default\">High Yield<\/span><\/h4>\n<p><span data-font-family=\"default\">With a cell breakage rate of \u22640.1% and a dispensing defect rate of \u22640.03%, both significantly below industry averages, the equipment ensures stable product quality and manufacturing consistency.<\/span><\/p>\n<h4><span data-font-family=\"default\">High Throughput<\/span><\/h4>\n<p><span data-font-family=\"default\">Based on a 72-cell module configuration, a single machine can achieve a production capacity of up to 10,800 cells per hour, fully supporting large-scale manufacturing and rapid production ramp-up.<\/span><\/p>\n<p><span data-font-family=\"default\">The successful delivery of this next-generation BC stringer represents another milestone in the close collaboration between LEAD and its customer. Through sustained investment in independent innovation, LEAD has established a comprehensive photovoltaic equipment portfolio covering all major technology pathways, including BC, TOPCon, HJT, and perovskite technologies.<\/span><\/p>\n<p><span data-font-family=\"default\">Today, LEAD&#8217;s photovoltaic manufacturing solutions are deployed in more than 20 countries and regions worldwide, helping customers accelerate efficiency improvements and industrial upgrades through advanced intelligent manufacturing equipment.<\/span><\/p>\n<p><span data-font-family=\"default\">Looking ahead, LEAD will continue to deepen its expertise in photovoltaic intelligent manufacturing. Leveraging its extensive R&D capabilities and process know-how, the company will further optimize BC module mass-production solutions, work alongside global customers to overcome manufacturing bottlenecks, and deliver more efficient, reliable, and cost-effective intelligent equipment solutions. Together with industry partners, LEAD remains committed to accelerating the transition toward a zero-carbon future.<\/span><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Recently, Lead Intelligent Equipment (hereafter referred to as LEAD), a global leader in intelligent manufacturing solutions for the new energy industry, announced the successful delivery of its self-developed next-generation BC stringer to a leading global solar cell manufacturer. The equipment will be deployed on the customer&#8217;s pilot production line for full-screen BC modules, marking another&#8230;<\/p>\n","protected":false},"author":15,"featured_media":7019,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":""},"categories":[1,151],"tags":[171,172,335],"class_list":["post-7018","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news","category-news-news","tag-lead-intelligent-equipment","tag-lead-intelligent","tag-lead"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v23.3 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>LEAD Delivers Next-Generation BC Stringer Solution<\/title>\n<meta name=\"description\" content=\"Recently, Lead Intelligent Equipment (hereafter referred to as LEAD), a global leader in intelligent manufacturing solutions for the new 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